Meeting the need for high-quality PPE production
When PPE manufacturers need high-volume nonwoven PPE production, they turn to Branson technology for high process speeds and repeatable output. Ultrasonic plastic welding technologies can cut, weld and join nonwovens at exceptional speeds. It replaces traditional needle & thread processes, which can leave an egress through the mask, leading to a potential pathogen exposure. Ultrasonics makes PPE production easy to scale and deploy, from benchtop stations to fully automated process lines
PPE Production Applications
High-integrity bonding for N95/FFP2 respirators
For protection against infectious pathogens, frontline workers rely on N95 respirators manufactured using multilayer nonwoven fabrics. Branson ultrasonic equipment creates these laminates by cutting and joining multiple layers of spun-bond nonwovens with a middle melt blown or nanotech layer of charged or activated material. Ultrasonics cut and seam mask contours and attach head loop, straps, or punch holes with reinforcement for elastic bands.
Featured Products
Upgrades for production optimization
Manufacturers experiencing substandard welder performance, stoppages, overheating, poor yields, slow cycles times. Emerson offers onsite performance evaluations, troubleshooting and upgrade services for virtually any brand of ultrasonic welder. Following an onsite equipment design review and diagnosis, our experts can recommend and implement compatible upgrades that increase the output of your capital equipment, improve product quality, boost yields, and keep your production process running 24/7
